Allied Equipment & Retrofits

We design and develop custom machines with attention to detail

Whether a new delivery, an existing in-service machine, or a pivot to a new deliverable, 威尼斯真人在线注册化机械公司提供各种各样的设备配件,定制的工作流程和客户的需求,以提供额外的灵活性和更长的服务时间.

AUTOMATIC PALLET OFFLOAD

AUTOMATIC SPLICING

CITATION SHAFTLESS ROLLSTAND

DUAL MOTOR DRIVE

DUAL POSITION SHAFTLESS ROLLSTAND

DUAL ROTARY CUTTER RETROFIT

PILE OFFSET

SHAFT TYPE ROLLSTAND

WEB CONDITIONING

TAG INSERTER

Play Product Video

AUTOMATIC PALLET OFFLOAD

Features: Automatic Skid Feed and Offload, Eliminates Extending grid

Benefits: Eliminates downtime between skid changes, No sheets lost during skid change.

MAXSON Sheeters can be outfitted with a rapid pallet discharge system. This feature, which requires no Operator involvement, 允许不间断的生产,同时安全地更换材料,不拒绝任何可接受的板材. 当达到指定的批量计数时,刀具斜坡下降到一个降低的速度. At the same time, 高速和低速的磁带部分,加速从交付系统清理纸.

When the last sheet assigned to the pile enters the stacker, the load table automatically lowers to the off load position. Simultaneously, the slow speed tape section adjusts to a creep rate, resulting in heavily overlapped sheets. These sheets move slowly toward the stacker, providing time for the full skid(s) to be lowered and removed. 该快速托盘卸货系统包括在装载台上的电动链接带输送机, 一个电动进给链接带式输送机和一个电动出给给链接带式输送机,以及安全光幕和手动超驰的操作员控制. 所有三个传送带都位于一个坑内,使排出系统的顶部与地面齐平.

When the stacker table reaches the lower limit switch, the stacker and out feed link belt conveyors shuttle the full pallets off line, perpendicular to the web travel of the sheeter. At the same time, 进料链接带式输送机将空滑块转移到堆垛机链接带式输送机上. 一旦新的托盘就位,装载台上升到堆垛机的最高限位开关. 纸张自动恢复到原来的运行速度和重叠设置. No sheets are lost during the skid change.

AUTOMATIC PALLET OFFLOAD

AUTOMATIC SPLICING

Features: Joins two webs together without stopping the line, Integrated festoon, Automatic Tension control, Low roll detection.

Benefits: 消除了换辊之间的停机时间,提供更高的生产率,最小的操作员干预.

An automatic web splicer engineered for increased sheeter productivity, produces highly reliable splices and reduces waste while saving time and labor. 这种接头器可以集成到新的装置中,或者改装到现有的线路上. Using the menu driven controls, 接片起始可以自动设定为预设的卷径或直线进尺(米)。.

进料托辊平衡张力,在卷芯和拼接点之间的卷筒长度增加一倍,从而允许在拼接过程中保持较高的速度. 气动加载滚轮创建一个高压滚动夹,以确保一个安全的剪接, while the process line is approaching speeds of 1000 fpm (330 mpm). 一个驱动字幕辊帮助新辊的网在拼接后快速加速到线速度. Using a dancer roll system and programmable logic controller, web tension is automatically and consistently maintained.

为使两辊腹板在不停机的情况下连接在一起,简化了操作,提高了可靠性. Ergonomically designed to suit the Operator, 拼接器的穿线消除了特殊的腹板操作和地面水平的手动分度. Using pneumatic clamps, 辊子的开头固定在适当的位置,以便操作者可以轻松地进行双背搭接.

AUTOMATIC SPLICING
Play Product Video

CITATION SHAFTLESS ROLLSTAND

Features: 自动加载设计,自动张力控制,倾斜调节,低辊检测.
 
Benefits: 无需吊挂换辊,自动张力,使操作人员的干预最小化.
 
引证无轴轧辊架是一种有效的替代传统的定位轧辊方法. An economical self loading shaftless roll stand, the unit provides a safe method to reduce down time due to roll changes. 因此,引证增加了操作时间,因此更多的吨位被安全转换. Motors on each slider base drive a power screw, moving the post in or out. The roll is raised and lowered by a roll lift screw jack on each post. 操作员将辊子放置在两根立柱之间,夹紧辊子并将其抬起. No overhead hoists or fork trucks are required to load the roll.

耐用的设计和坚固的结构允许在高达1000 fpm (308 mpm)的速度下持续工作。. Generously designed power screws, over sized stub shafts, rugged gear motors, and pneumatic disc brakes accommodate up to 6,000 pound (2725 kg) and 72′′ (1830 mm) diameter rolls. 锥形卡盘从3 "(76毫米)到16 "(407毫米)直径处理各种核心尺寸.

引文不需要物理的植物修改,因为卷筒直接从地板升起. The unit is shipped fully assembled. 一旦与设备对准,只需8个螺栓,以确保辊子站在地板上. 辊座可配备自动张力控制和低辊径检测,使放卷时的操作调整最小化. 边缘引导单元也可以集成到引文卷站平台,以消除需要采取边缘修剪专业, premium materials.

CITATION SHAFTLESS ROLLSTAND

DUAL MOTOR DRIVE

Features: Engineered system – AC Motors, Touch screen HMI, Electronic drives.

Benefits: Press ready accuracies, Fast sheet length changes.

这种死刀片改造包取代了刀具现有的磨损易发机械传动或过时的电子设备与可靠的电气系统. This drive system allows cutoff lengths to be set in seconds, assures accuracy levels, and reduces maintenance levels of drive components. 该纸张的电气系统是由驱动器和可编程控制器组成的UL认证的电气外壳, motors and Operator interfaces. With a Customer supplied Internet connection, the electrical system. Troubleshooting, 编程下载和其他诊断操作可以在远程完成. Typically the upgrade can be installed in less than 40 hours. 

Within MAXSON’s retrofit package, two AC vector drives are used. Each drive package governs an AC servo motor. 第一电机与牵引滚筒相连,第二电机驱动刀轮. Utilizing a microprocessor to govern two AC drives, 板材长度精度一贯保持,无论切断或改变线路速度. 可编程逻辑控制器也可以包括来替换或增强现有的纸张电路.

 

改造套件包括一个人机界面(HMI),允许操作员在手指触摸输入切断. Sheet length and line speed can be toggled between imperial and metric units. 计数屏幕监测总sheet计数,并可以配置为适应数量的腹板被床单以及数量的桩被生产. A “Knife Maintenance Count” monitors the ongoing number of knife cuts, to be used as a preventative maintenance tool to schedule blade changes.

DUAL MOTOR DRIVE

DUAL POSITION SHAFTLESS ROLLSTAND

Features: Self loading design, Automatic tension control, Low roll detection, roll tracks and trolleys included.

Benefits: 无需吊挂换辊,自动张力,使操作人员的干预最小化, allows one roll to be loaded and readied while the other is in use, automatic machine stop at roll core, Ergonomically designed Roll Tracks.

The Dual Position Shaftless Roll Stand includes two unwind positions. Each position is outfitted with an operator control station, a manual side loading roll trolley with track, automatic tension control, “low roll diameter” detection , pneumatic disc brake, 独立控制的手臂,加载和提高滚动到位置一对锥形卡盘.

The chucks mount onto over sized stub shafts housed in machined arms. Hydraulic cylinders raise, lower, and clamp the arms. 卷取辊径可达18”(508毫米)至84”(1828毫米)至7,000 pounds (3181 kilograms). using the rugged, heavy duty trolley, the Operator simply positions the roll between the stand’s arms, 降低手臂到轧辊核心,然后驱动每个手臂上的锥形卡盘进入轧辊. 在3 - 4分钟内就可以完成去除过期的铁芯和装入新轧辊的过程. In the meantime, the second unwind position in use.

每个轧辊机架上的张力控制系统会随着轧辊周长的减小而自动降低制动压力. “低辊径”探测器的设计可以帮助操作员,当达到轧辊机架的预设辊径时,自动减速至停止. 这一特性允许操作员监视单张工艺的其他方面, yet still allows the line to stop before a roll completely expires.

DUAL POSITION SHAFTLESS ROLLSTAND

DUAL ROTARY CUTTER RETROFIT

Features: 工程解决方案,紧凑的设计,双旋转技术,独立的系统.

Benefits: 允许更重的刀装载,同时提高切割质量,减少安装期间的停机时间.

这个改造包升级现有的固定床刀刀具与最先进的双刀旋转切割技术. 紧凑的设计允许直接更换旧的切削齿,并将生产中断最小化. The retrofit package can be fit to any rotary sheeter.

两个十字切割转轮增加产量,允许最大的刀装载可用. 独特的刀片调整夹允许精细调整的横切刀片,并将刀片寿命延长到传统刀具的四倍. 坚固,低惯性气缸结合坚固的结构与高性能的速度曲线.

双刀设计将上下刀片安装在旋转的气缸中,并与反隙传动装置连接在一起. The synchronized speeds of the blades to the web result in the cleanest, quietest, dust free cross cutting action available. Outfitted with digital blades match the speed of the web at time of cut, no adjustment for squareness is required.

DUAL ROTARY CUTTER RETROFIT

PILE OFFSET

Features: Engineered Solution, allows the pile to be offset from the sedge of the skid.

Benefits: No need for realigning piles of material on a pallet, removes need for any process prior to the material entering the press feeder.

该特性允许操作人员从标准尺寸的滑块的后边缘偏移薄板的尾部. As a result, 在装入印刷机给料机之前,不需要对桩进行充气和慢跑的中间步骤.

振动背慢跑系统安装在输送系统的末端,突出在堆垛机的装载台上. By positioning the standardized pallet against the stacker’s backstop, up to 6′′(150 mm) offset of the pile, relative to the skid can be achieved.

In this design, 在输送系统的末端引入压缩空气,以帮助初始板材浮动,从而使前缘不会卡在标准尺寸托盘的槽中. Pivoting pucks within the back jogger turn down to the skids, 确保桩底板不会因托盘高度的变化而漂移出位置.

PILE OFFSET

SHAFT TYPE ROLLSTAND

Features: Economical, Automatic or Manual Tension control, chucks or airshaft capable

Benefits: Hi-Lo Configuration for space saving on multiple web applications, Low cost.

MAXSON轴式轧辊架的候选产品是一种能将多种卷筒材料制成薄板,并要求经济的轧辊处理安排的转换器. Available in single post or space saving vertical post arrangements, 该单位可以容纳高达5000磅(2280公斤)和60”(1524毫米)直径的卷.

Outfitted with either tubular steel shafts and chucks or air shafts, 放卷允许多达6“(152毫米)的侧面调整和多达6”(152毫米)的歪斜调整,以解决边缘松垂. 轧辊支架配备了一个气动盘式制动器,采用了快速断开设计,耦合到轴上.

As an option, 制动系统可以配备张力控制系统,当轧辊直径减小时,张力自动降低制动压力. For manufacturers of premium products such as film, 箔和层压材料的轴辊轴架可以配备边缘导向. 当材料进入纸张时,安装在切割器上的传感器监测网的边缘. 辊道架的边缘导向系统自动补偿,以确保通过切割机和堆料机的卷筒纸的正确放置. 这一特点消除了需要采取边修剪时,伸缩式轧辊.

SHAFT TYPE ROLLSTAND

WEB CONDITIONING

Features: Engineered Solution, Designed with finished product in mind, web steering, skew adjustment, Dancer rolls included as necessary.

Benefits: Specific material attributes and applications satisfied.

反斜拉桥组件可以设计成容纳单个和多个网状结构,范围从0.060” thick ( 1000 gsm) material. 每个脱辊站可配备不同直径的碎辊,可以在不损坏材料表面的情况下将卷筒压平. 定位潜进可以手动或自动完成电动控制. 独立式组件的设计可以方便地安装在纸张的进给和辊子架之间,从而最大限度地减少安装的工作量. Properly designed decurl units can reduce roll waste by up to 2% of total weight.

 

WEB CONDITIONING

TAG INSERTER

气动驱动的标签插入器用于计数和标记在一堆纸的数量.

Features: Sensor actuated tag inserting, compact design, pneumatic feed of tag stock

Benefits: Replaces expensive hand counting, allows the unit to be placed in constricted areas, reliable tag insertion into pile

压缩空气通过一个可调流量控制阀并驱动气缸, feeds out 6″ (150 mm) of tag stock. When the solenoid is de-energized, (after a dwell time that allows a few sheets to gather on top of the tag), the cylinder which fed the stock out, retracts, cutting the tag off.

该MAXSON标签插入器是高端解决方案的高度精确的在线计数和批交货的产品,如纸张, commercial print and packaging.  Mounted at the delivery end of almost any sheeter or printing press.

标签插入器可以很容易地安装在轮转纸张,印刷机等. 由于紧凑的设计,单位可以放置在紧凑的地方在不同的位置. 标签插入器的窄口允许访问难以访问的应用程序. Thousands are in operation, 安装是因为标签插入器的卓越的可靠性和无堵塞的操作.

Using a counter/multiplier, at a preset count a solenoid is activated that initiates the tag insertion, insuring an accurate count within the skid. The tag stock is a standard weight, 3/4″ (15 mm) wide, maintained in stock. Cartons of 20 rolls are available for quick shipment.

TAG INSERTER